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B
5000 - Highest precision and large throughputs
are the economic arguments
in favour of this machine |
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The flytec B 5000 removes package inserts or description
booklets one-by-one from the feeder chute by means of a suction or
friction-type lay-one attachment, then places them onto a web of labels
or printed matter via a conveyor chain mechanism.
Booklet positioning to 0.5 mm booklet position accuracy is achieved via a specially developed register control system. Even booklets with up to 36 pages
can be handled easily by the servo-controlled chain conveyor.
Configure your booklet machine according to your own needs! We will
be happy to assist you. As you too will discover, flexibility is
one of our main strengths. |
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| THE CORE ELEMENTS OF OUR BOOKLET MACHINE:
THE FEEDER AND CHAIN SYSTEMS!
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Booklets are removed
one-by-one from the chute and transferred to variable compartments
by one of our feeders. The variable compartment layout accommodates
booklet lengths from 25 - 280 mm and widths up to 300 mm. A dynamic-response
servodrive system, combined with our proprietary register controller,
ensures high outputs (up to 16,000 product/hr.) at a positioning
accuracy of 0.5 mm. Even major register variations in the base
material can be easily handled. |
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| DRIVE
SYSTEM |
The
flytec B 5000 is fully equipped with individual digital servomotors,
This drive concept ensures precision web tensioning, accurate
web tracking, excellent positioning accuracy, and high throughput. |
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| OPERATION |
Like
our flytec inspection rewinders and inspection machines, the
flytec B 5000 is managed via Windows XP operating system
and controlled by a set of microprocessors. All system components
such as gluing device, laminator, punching press or monitoring
unit are fully integrated into Windows XP user interface. Operating
the system is child's play, whether you are using the convenient
menu structure or the ergonomically arranged control buttons. |
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| SEVERAL
POSSIBILITIES ARE AVAILABLE FOR AFFIXING THE BOOKLETS TO THE
BASE MATERIAL: |
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| FIXATION
WITH COLD-SETTING GLUE: |
Our
optional cold-set adhesive system can be used to place spots
or beads of glue on the base material at precisely defined
points. The system is particularly well suited for booklets
and label substrates made of paper. |
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| FIXATION
WITH HOT-SETTING GLUE DISPENSED BY SPRAY OR SPOT NOZZELS: |
Spots
of hot-setting adhesive are placed on the web by spray or spot
nozzles before the booklets are affixed. A combination of permanent
and non-permanent glue types can be used. Thus, a lug that
requires opening may be fixed with a non-permanent glue. An
overlay material can, but need not be, laminated onto the web
after the gluing process. If no overlay is used, the booklet
can be directly placed on a pre-punched carrier label, eliminating
the need for a subsequent punching step.
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| FIXATION
WITH OVERLAY MATERIAL: |
Here
the booklets are inserted between the underlying web and the
overlay material by the chain system. The web is usually printed
but not yet punched at this stage. Booklet blanks are fed to
the optional BC 330 sector-type roll punching press individually
or in groups for precision punching of the booklet and label
outline. The product is then wound in rolls following the vacuum-extraction
trimming. |
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| FIXATION
VIA A LABEL DISPENSER: |
An
optional label dispenser can be added to apply a sealing label
or transparent film label to the product. In this case, the
booklet must be previously affixed with glue. |
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| LINE-END
PUNCHING PRESS WITH INTEGRATED VACUUM EXTRACTION: |
Machines
equipped with a laminating station can also be fitted with
a sector-type roll punching press. This press can punch one
or several blanks at a time, depending on product length. The
use of the roll punching press allows your line process booklets
with up to 36 pages. The built-in insetter control system easily
achieves punching tolerances within 0.2 mm. The flat press
concept is the most efficient alternative to rotary cutting
units, especially for handling varying booklet types. |
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| However, rotary cutting
units to user specifications can likewise be provided! |
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| flytec B 5000 - technical
data: |
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| Speed: |
up to 16,000 products/hr |
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| Feeder system dispensing accuracy: |
+/- 0.5 mm |
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| Punch: |
Length / width, 305 mm / 330 mm |
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| Speed: |
up to 6,500 punching operations/hr for individual |
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blanks for products up to 150 mm several prod- |
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ucts can be punched simultaneously |
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| Punching accuracy: |
+/- 0.2 mm |
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| Web width: |
max. 340 mm |
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| Base material speed: |
max. 40 m/min |
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| Web tension: |
1 - 15 kg |
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| Web edge control: |
Fife |
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| Remote maintenance: |
ISDN |
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| Pneumatics: |
6 bar |
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| Power supply: |
3 x 400 V / N / PE 50 HZ, 50 A |
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Options:
 Second bookletfeeder Flatbed or rotary diecutting unit Inkjet printer printing unit labeller camera based booklet positioning control Slitting unit
Special solutions on request. |
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| View Flytec Product Videos |
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| Download
the PDF Flytec B 5000 Brochure |
You may require Adobe Acrobat Reader to open
the brochure |
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Rewind,
Inspection & Converting
Vision
